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Old 09-05-2009, 02:43 PM   #1 (permalink)
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Headlight Restoration, The Best Formula Yet!

Every car I've owned that had plastic headlight lenses has done one of three things, 1. Become cloudy 2. Became yellow 3. Became rough with a porous white texture. I've tried everything from rubbing compound, sanding and commercially available products such as PlastX. None of which returned them to like new quality. While searching around on the internet for my next product purchase I ran into a thread on autogeek.com and found a process that truly makes it look showroom new. This is the process; Wet Sand using P500 going up and down, P1000 side to side, P2000 up and down, use polishing compound in circular strokes. Wash and clean with alcohol or alcohol based glass cleaner. And the secret formula that you can get at any hardware store is Minwax indoor/outdoor Helmsman spar urethane clear gloss. (full name on green can) Comes in a 32 oz can and 1 can of low odor mineral spirits. Mix them in a 1 to 1 ratio. (You'll only need an ounce or two for two headlights) Apply to headlights side to side strokes with half of a blue disposable shop rag (paper towel) folded into about a 1.5 inch square. Sounds funny but works much better than a brush or sponge. Allow ample time to dry. You will instantly see results upon applying the urethane cote. They say it will last for approx. 3 years before doing it again. I did it in 30 min and so easy my 4 year old could do it. They are crystal clear and much less glare given off by my HID's.
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Old 09-05-2009, 05:38 PM   #2 (permalink)
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This needs to be a sticky

Good job!


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Old 09-05-2009, 08:05 PM   #3 (permalink)
 
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Nice one, Paramedic. Thanks for sharing that one with us

I've done the gradual sanding and polish method, but it doesn't last long. Keep us posted on how it holds up.
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Old 09-05-2009, 08:47 PM   #4 (permalink)
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Where are the before and after pics?


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Old 09-05-2009, 11:10 PM   #5 (permalink)
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I'll be coming back to this thread in the future. Nice work.


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Old 09-06-2009, 05:44 PM   #6 (permalink)
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I didn't take any pics cause they weren't that bad to begin with. Just a little sandblasted from last winter but is completely smooth with no imperfections and is so shiny that it looks brand new. I did a friends Expedition the other day and was the difference between night and day and forgot to bring my camera. I'll do another car soon and post pics.
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Old 10-10-2009, 10:02 PM   #7 (permalink)
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Old 10-16-2009, 04:30 PM   #8 (permalink)
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****REVISED FORMULA****


After a month or so a very small spot peeled off my left headlight. A buddy and I did an entire fleet of police cars that see way more elements than my garage parked car. we used 60/40 Urethane to Mineral Oil. It was a bit tricky to not leave streaks but after a months time no peeling was noted to any cars treated. Also DO NOT put on more than one coat of urethane. You will notice that the urethane says "clear gloss" but is actually dark amber in color. One coat is all you will need to make it look like new and completely transparent clear. If you screw up just let it dry a few hours and sand it off...repeat. I'm going to try to find some real bad lenses this weekend and post pics.
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